Additive Manufacturing Services

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Trusted by Businesses Around the World

Deakin University
BAE Systems
Thales
Bosch
Rheinmetall
Leica
Ford
REDARC
Marvel
Deakin University
BAE Systems
Thales
Bosch
Rheinmetall
Leica
Ford
REDARC
Marvel

Leading the way in Additive Manufacturing

As Australia’s largest and most advanced Additive Manufacturing Service Bureau, we are committed to bridging the gap between 3D printing your prototypes and scaling up to large-scale production, including services like Injection Moulding. We offer industry-leading additive manufacturing technologies such as Multi Jet Fusion (MJF), Selective Laser Sintering (SLS), Fused Deposition Modelling (FDM) and Digital Light Processing (DLP).

These cutting-edge technologies, combined with our range of production-grade materials, are ideal for creating functional, high-quality components in quantities ranging from 100 to 2,000 units.

When you choose Formero for your Additive Manufacturing needs, you can be assured that your parts will be manufactured to the highest standard at our Melbourne based facility. With ISO 9001 Certification we guarantee unmatched precision and reliability in every component. You can also be assured that your Intellectual Property is secure with all parts printed locally in Australia.

Formero Project Flock MJF

Benefits of Additive Manufacturing with Formero.

Product Customisation

Customisation

Tailor your products to specific requirements, offering personalised solutions for your projects.

reduction

Cost-Effective

Reduce production costs by eliminating the need for complex tooling and moulds, especially for high-volume manufacturing.

reduction

Complex Geometries

Create intricate and complex designs that traditional manufacturing methods simply can’t replicate.

Reduce Lead Times

Speed & Time-to-Market

Additive manufacturing can drastically reduce lead times, allowing you to get their products to market faster.

Additive Manufacturing Process

Additive Manufacturing Materials.

Our range of Additive Manufacturing materials encompasses a wide variety of properties and characteristics, allowing us to create parts that meet your exact specifications. For more information on our full range of materials you can view our materials page or visit each service individually. Some materials we use for Additive Manufacturing include:

  • Nylon 11 & Nylon 12
  • Glass Filled Polyamide (Nylon)
  • Fiber-reinforced Composites (Nylon)
  • Flame Retardant Materials
  • Nylon Copolymers

Benefits of Additive Manufacturing.

Unlike most conventional manufacturing methods, Additive Manufacturing presents numerous benefits that make it the preferred choice for many industries. These include:

  • Greater design flexibility: While many traditional manufacturing processes are limited by complexity and geometrical constraints, Additive Manufacturing allows for more intricate designs to be created with ease.
  • Faster production: Additive Manufacturing allows customers to skip the timely process of creating costly injection mould tooling. With Formero, it also allows Australian customers to avoid length delivery times. 
  • Reduced waste: With additive manufacturing, only the necessary material is used, significantly reducing waste.
  • Lighter and stronger parts: The layered construction of parts in additive manufacturing results in stronger and lighter products, making it ideal for industries such as aerospace and automotive.
  • Customisation: Additive Manufacturing allows for the creation of highly customised products that cater to specific requirements, making it a popular choice for industries such as medical and orthotics.
  • Cost-effective: With no need for complex tooling and moulds, Additive Manufacturing can be a more cost-effective option for low-volume or custom designs.

Additive Manufacturing Materials

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Excellent43 reviews
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Brad profile picture
Brad
135 days ago
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Great service, fast turnaround. The automated quotation & ordering process is easy to use. Staff are always helpful when you have a query
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David hay profile picture
David hay
2328 days ago
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I used these guys for checking the fitment of my prototypes and getting a small production batch. I've got my own FDM 3D printer, but doesn't compare. If anyone is looking to get a new project off the ground, give these guys a call. They told me about available voucher programs.
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Hobbes profile picture
Hobbes
185 days ago
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Amazing customer service and forward thinking supporting our future generations in the industry
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Mich Mak profile picture
Mich Mak
2215 days ago
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Received mask extenders for restrictive elastic, they were fast, good quality and reusable! Thanks!
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Functional Phosphoproteomics profile picture
Functional Phosphoproteomics
296 days ago
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Our research laboratory has used Formero for numerous jobs over the last 2 years. Jack and his team are super responsive and helpful, ensuring that they understand the project needs. They keep us up to date on job progress and turn the parts around with excellent efficiency. Formero is a prime example of Australian manufacturing at its best. In fact, we compared Formero to a Chinese manufacturer we had used for an earlier job, and Formero came out ahead on all fronts. Anyone who needs high quality parts manufactured, I would highly recommend Formero over any other company, local or international.
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Project Flock profile picture
Project Flock
1032 days ago
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Formero's customer services has been consistently excellent. We always receive our parts on time and to a high quality. Whenever there's been complex projects, the staff have always been willing to walk me through all the steps to better help me understand the product and their process. We've been using them for 3 years now, and we wouldn't go anywhere else.
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Edmund Stewart profile picture
Edmund Stewart
143 days ago
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Contacted Formero last November to 3D print a master of a custom shooting medal. I attended to 'Lost Wax' caste, for an upcoming shooting competition. From the time I sent Jack a computer generated design, they completed the task in 3 days. The company Express Posted the Masters which I received the following day. These guys are great. They deliver what they promise. The two Masters finish & detail was perfect. The price was right. I can highly recommend this company & their professionalism.
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J B profile picture
J B
2550 days ago
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Conor Gallagher profile picture
Conor Gallagher
62 days ago
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I have engaged Formero to produce a number of client prototypes recently, and I have found them to be extremely responsive, knowledgable and very willing to help meet challenging deadlines. The quality of the prototypes was great across the various materials and processes selected. Their online quote portal simplifies the process of exploring various material and process options, helping you to quickly achieve the right balance between cost, material requirements and aesthetic finish. This is a really useful tool in projects with tight timelines. Georgia has been my point of contact for all projects, and has been really helpful in getting the projects over the line. I was particularly impressed when she helped arrange a trial of a new process (sandblasting clear rubber material) to achieve the desired aesthetic finish on one prototype. In summary, highly recommended.
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Scott profile picture
Scott
32 days ago
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Excellent service, fast turnaround and high quality prints. Jack was very helpful providing simple to understand advice and hints. Highly recommend, will definitely use them again.
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Dexter profile picture
Dexter
186 days ago
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+0
A high quality and consistent print. Small details like wood grain were captured in each of the pieces
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Yarra Ranges Tech School profile picture
Yarra Ranges Tech School
185 days ago
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Our VM high school students in our Manufacturing Program in year 11 and 12 recently visited Formero and had an amazing experience. Craig and Simon were very welcoming and took the time to explain the different 3D printing technologies, materials and real-world applications. The students were especially fascinated by the custom medical components and seeing how this technology can make a real difference. It was inspiring for us at the Tech School and for the students who are motivated to start their own 3D printing projects back at the Tech School. It’s great to see an innovative manufacturing company doing this work locally and supporting students and future engineers. Thanks again to the Formero team for the tour! - Bridget
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Nic profile picture
Nic
149 days ago
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We’ve used Formero to produce a range of parts for industry projects and have consistently had a great experience. Their team is extremely helpful, offering valuable advice on printing methods and material selection. The parts are delivered quickly and always meet a high standard of quality. I would highly recommend them for any printing project.
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Jo Cambus profile picture
Jo Cambus
150 days ago
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Formero offers an amazing service, they are reliable and product is of the highest standard. Since switching all Zero Latency 3D printing needs to Formero we have been very appreciative of the service and quality they provide.
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Annie Griffiths profile picture
Annie Griffiths
199 days ago
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We had a great experience working with Formero for our new product prototypes. The team are very helpful and quick to respond. We were really happy with the outcome. Fast turn around also. Highly recommend.

Frequently Asked Questions (FAQ)


While STL stands out as the standard for 3D Printing, we can also handle a variety of other 3D formats. These include IGS/IGES, STP/STEP, Parasolid ACIS, Solidworks, OBJ, VRML, FBX, among others.

All Additive Manufacturing conducted by Formero takes place at our state-of-the-art printing facility in Nunawading, Victoria. We boast an extensive array of cutting-edge technologies and materials, setting the industry standard in Australia. Our facility is equipped with 12 professional and production grade printers and dozens of material choices.

While you can quickly acquire pricing information using our online quoting system. For Additive Manufacturing quantities, we suggest speaking with our team so that we can discuss pricing brackets and delivery schedules for appropriate pricing. Our team can be contact via email at sales@formero.com.au or give us a call at +61 3 8899 7280.

Yes, we can ship orders anywhere in the world. Please contact our team for a shipping cost.

With our 3D Printing service, you have the option to order as few as 1 item. However, when we talk about Additive Manufacturing we are referring to quantities of over 200. 

The lead times vary based on the quantity of parts. the specific technology, material, and post-processing preferences for each job. For Additive Manufacturing lead times, it is best to speak with our sales team. 

We provide a selection of more than 20 diverse materials for you to choose from. However, when it comes to Additive Manufacturing the list of appropriate materials narrows. If you’re uncertain about which material aligns best with your project’s specifications, our team is readily available to engage in a discussion and propose a material that will be suitable for your project’s requirements.

We handle a diverse array of confidential and proprietary information from both small and well-known clients on a daily basis. Rest assured, you retain ownership of your data. We solely utilise it for estimating, constructing, and reviewing projects tailored to your needs. Your customer data and part files are strictly kept within our services and aren’t shared externally. Our server and network housing the data are secured by a firewall, with access limited to authorised personnel only.

Yes, we provide a mutual Non-Disclosure Agreement that can be executed by both parties. If you require us to sign an NDA that you provide, please note that we will need to evaluate it before signing, and this evaluation process may take a few days.