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# Formero: 3D Printing Service & Contract Manufacturing

## Sitemaps
[XML Sitemap](https://formero.com.au/sitemap_index.xml): Includes all crawlable and indexable pages.

## Posts
- [MSLA Materials Explained: Which Resin Suits Your Application](https://formero.com.au/msla-materials-explained-which-resin-suits-your-application/): Masked stereolithography (MSLA) is prized for its fine detail, smooth finish, and fast turnaround. But the process is only half the story. The resin you choose has just as much influence on how a part performs as the printer itself.
- [The Hidden Truths Behind Running Your Own 3D Printer](https://formero.com.au/the-hidden-truths-behind-running-your-own-3d-printer/): 3D printer marketing shows you the finished part. What it doesn't show you is everything that happens between hitting print and holding that part in your hand. That's not a criticism of the manufacturers; they're in the business of selling machines, and a highlight reel sells better than a maintenance log. But whether you're weighing up a desktop FDM machine like a Bambu Lab, a Formlabs resin or SLS system, or a full industrial platform, it's worth knowing what actually sits behind the demo videos.
- [PA 11 vs PA 12: A Practical Guide to Choosing the Right Nylon](https://formero.com.au/pa11-vs-pa12-choosing-the-right-nylon/): Choosing between PA 11 and PA 12 is one of the more common questions we hear from customers working with SLS. Both materials are nylon. Both work beautifully with SLS. And at a chemical level, they differ by a single carbon atom. Yet that one atom changes quite a lot about how the finished part behaves, which matters when you're choosing a material for a functional application.
- [3D Printing for Drones: MJF, SLS & FDM Compared](https://formero.com.au/3d-printing-for-drones/): 3D printing for drones has become a genuine production tool in development, not just a prototyping shortcut. It gives manufacturers the freedom to iterate quickly, reduce weight through complex geometry, and produce low-volume runs without the cost of traditional tooling. But choosing the right printing technology matters. MJF, SLS, and advanced FDM each bring different strengths, and the best choice depends on the component, the application, and what the drone ultimately needs to do.
- [The Use of AI in Creating 3D Models for 3D Printing](https://formero.com.au/ai-creating-3d-models-for-3d-printing/): By Jack Martinich, Sales & Applications, Formero
- [Sustainability in 3D Printing: What Actually Matters](https://formero.com.au/sustainability-in-3d-printing/): Sustainability has become a genuine consideration across manufacturing, not just a marketing checkbox. Understanding where 3D printing actually delivers environmental benefits, and where the claims hold up to scrutiny, is worth the time before making manufacturing decisions.
- [3D Printed Bottle Prototypes: Reduce Risk Before Tooling](https://formero.com.au/3d-printed-bottle-prototypes/): 3D printed bottle prototypes can be used for:
- [3D Printed Jigs, Fixtures and Grippers: A Smarter Way to Support Production](https://formero.com.au/3d-printed-jigs-fixtures-grippers/): In any manufacturing environment, efficiency and consistency matter. Even small improvements in how parts are handled, assembled or inspected can have a noticeable impact on output and quality. That’s where jigs, fixtures and grippers come in.
- [Vapour Smoothing: Closing the Gap Between 3D Printing and Moulded Parts](https://formero.com.au/vapour-smoothing-for-3d-printing/): We’re pleased to introduce our new Vapour Smoothing Service, designed to enhance the surface quality and performance of powder-based 3D printed parts. By bringing this capability in-house, we now offer Vapour Smoothing locally for PA components produced using MJF and SLS technologies.
- [The Real Cost of Additive Manufacturing: A Practical Guide to Pricing](https://formero.com.au/additive-manufacturing-costs-guide/): Additive manufacturing plays a central role in modern product development, yet pricing is often unclear at the planning stage. Teams may expect a simple cost-per-part figure, but professional manufacturing quotes reflect a wider set of technical and commercial factors.
- [Inside Professional 3D Printing Services in Australia](https://formero.com.au/3d-printing-services-guide-australia/): 3D printing is now a standard part of how Australian businesses design, test, and refine products. What was once limited to early concepts or visual models is now used across design validation, functional testing, and short production runs.
- [From Design to Delivery: A Faster Path Through Modern 3D Printing](https://formero.com.au/faster-design-to-prototype-3d-printing/): This is where efficient 3D printing workflows make a meaningful difference. By streamlining early steps, supporting faster iterations, and giving teams the clarity they need to plan ahead, modern 3D printing helps projects stay in motion from concept to delivery.
- [High Temperature Resin: Expanding the Possibilities of MSLA 3D Printing](https://formero.com.au/high-temperature-resin-3d-printing/): Formero’s Masked Stereo Lithography (MSLA) 3D Printing service continues to evolve, with an expanding range of engineering materials designed for specialised applications. High Temperature Resin is a high-performance photopolymer developed for engineering parts that need to perform in extreme environments. With excellent thermal resistance and dimensional stability, High Temp Resin offers reliability where typical plastics fall short.
- [Top 6 Questions Businesses Ask About 3D Printing Services](https://formero.com.au/questions-businesses-ask-3d-printing/): Businesses new to the world of 3D printing services often have a lot of questions. From what the business needs to provide to understanding the process itself, there are many complexities to be aware of when 3D printing for the first time.
- [Industry News: Firestorm and HP Partner on Deployable 3D Printing Solutions](https://formero.com.au/industry-news-firestorm-and-hp-partner-on-deployable-3d-printing-solutions/): Firestorm Labs has announced an exclusive collaboration with HP to bring HP’s Multi Jet Fusion technology into Firestorm’s mobile manufacturing platform, deployable 3D Printing. The agreement gives Firestorm distribution rights for HP’s MJF printers in mobile and field-deployable environments, and pairs HP’s industrial printing ecosystem with Firestorm’s expeditionary manufacturing systems.
- [What Happens Behind Every Perfect Print](https://formero.com.au/what-happens-behind-every-perfect-print/): When you send your files to Formero, you see the easy part: a few clicks, a quote, and soon after, a box of perfectly finished parts ready to use. But behind the scenes, there’s a lot that goes into making that experience feel effortless. This is what happens behind every perfect print...
- [3D Printing in Melbourne: Industries Leading the Way](https://formero.com.au/3d-printing-in-melbourne-industries-leading-the-way/): Melbourne is one of Australia’s most innovative centres for advanced manufacturing, and nowhere is this clearer than in 3D printing. As businesses demand faster turnaround times, local production, and greater design flexibility, 3D printing in Melbourne is reshaping industries across, defence, and healthcare.
- [Precision in Every Layer: Monash Motorsport’s 3D Printed Monocoque Plugs](https://formero.com.au/monash-motorsports-3d-printed-monocoque-plugs/): For M25, we partnered with Formero, a long-time supporter of Monash Motorsport and a leader in advanced additive manufacturing. Formero’s expertise in Selective Laser Sintering (SLS) printing allows us to produce custom 3D Printed Monocoque Plugs that make the composite layup process faster, more accurate, and more reliable.
- [Technology-Agnostic 3D Printing: The Right Fit for Every Application](https://formero.com.au/technology-agnostic-3d-printing/): At Formero, we take a technology-agnostic approach to 3D printing. Instead of locking ourselves into one brand, machine, or material, we focus on selecting the right process for each project. This flexibility means you get the best possible outcome, whether you’re prototyping, testing, or producing functional parts.
- [A Closer Look at Desktop 3D Printing vs Industrial 3D Printing](https://formero.com.au/a-closer-look-at-desktop-3d-printing-vs-industrial-3d-printing/): Whether you're new to 3D printing or looking to take your projects further, choosing the right type of printer can make a big difference. Desktop 3D printers have come a long way, offering accessibility and flexibility for hobbyists, educators, and even small businesses. But when it comes to performance, consistency, and production-ready parts, industrial 3D printing is in a league of its own.
- [How to Prototype Overmoulded Parts Without Tooling](https://formero.com.au/how-to-prototype-overmoulded-parts-without-tooling/): Overmoulding isn't new, and if you're a product designer, chances are you already know how it works in high-volume production. But what’s less known is that overmoulding is possible during the prototyping and low-volume stages too.
- [Metal 3D Printing: What You Need to Know Before You Begin](https://formero.com.au/metal-3d-printing-what-you-need-to-know-before-you-begin/): At Formero, we often speak with clients who are excited by the possibilities of Metal 3D printing — but are surprised to learn that it’s a highly specialised process, very different from printing in plastic or traditional manufacturing. This article isn’t designed to scare you away from using Metal 3D printing — it’s about helping you understand the critical factors we need to consider before production begins. With the right knowledge, planning, and partnership, Metal 3D printing can deliver outstanding results. At Formero, we work closely with clients to navigate these complexities and bring their projects to life with confidence.
- [Formnext 2024: A Celebration of Innovation in Additive Manufacturing](https://formero.com.au/formnext-2024/): In 2023, I made the journey to Frankfurt, Germany, to attend the Formnext additive manufacturing exhibition. 2024, I returned—and wow, what an event it was! Formnext 2024 was bigger and more exciting than ever before, boasting over 700 exhibitors and nearly 35,000 attendees over four incredible days.
- [3D Printing in Motorsport: Monash Motorsport revolutionising their motor performance](https://formero.com.au/3d-printing-in-motorsport-monash/): The students at Monash Motorsport wrote the following post for 3D Printing in Motorsport as part of our ongoing relationship. We would like to take this opportunity to congratulate the 2024 MMS Team on their successes and look forward to working with them in 2025.
- [How to Get the Best Value from 3D Printing Instant Quotes](https://formero.com.au/3d-printing-instant-quotes-best-value/): This is why 3D printing instant quotes have become such a valuable tool for B2B buyers. With Formero’s online quoting system, you can upload your design, receive an accurate estimate, and move forward with confidence. And all in a matter of minutes.
- [Why Local Matters: The Benefits of 3D Printing in Melbourne](https://formero.com.au/3d-printing-melbourne-benefits/): This is why local 3D printing capability is essential. By choosing 3D printing in Melbourne with a business like Formero, you gain more than just convenience. You will have access to a state-of-the-art facility, expert guidance, and peace of mind that only comes with keeping your sensitive IP within Australia.
- [The Complete Guide to 3D Printing Services: From Prototype to Production](https://formero.com.au/3d-printing-services-guide/): In this fast-paced world, gaining a competitive edge often begins with smart and efficient manufacturing methods. That’s where premium 3D printing services come in. When done well, they bridge the gap from ideas to tangible, high-quality products.
- [Small Yet Critical: 3D Printed End Caps by Formero](https://formero.com.au/small-yet-critical-3d-printed-end-caps-by-formero/): In 2024 Formero was proud to sponsor Monash Motorsport (MMS), a student-run race team. The team is comprised of Monash University students from a range of faculties, including engineering, commerce, science, design and law; that work collaboratively in technical, business and management aspects. The culmination of this is the team’s consistent success in FSAE Australasia and in European Formula Student competitions.
- [Exploring Technological Innovation at Land Forces 2024](https://formero.com.au/land-forces-2024/): From September 11-13, Formero had the privilege to exhibit at Land Forces 2024, one of the most significant international expositions showcasing the latest advancements in technology. Held in Melbourne, this year’s event brought together delegates from 45 countries, with 995 exhibiting organisations from 31 nations. With the event growing in size by nearly a third compared to 2022, it’s clear that innovation across industries is thriving.
- [Company Profile: Elsight Limited (ASX: ELS)](https://formero.com.au/company-profile-elsight-limited/): Elsight Limited (ASX: ELS) is a cutting-edge technology company specialising in secure, continuous connectivity solutions for unmanned aerial vehicles (UAVs) and unmanned aerial systems (UAS). Founded in 2009, Elsight has developed its flagship product, HALO, which provides reliable, AI-powered communication solutions for mission-critical BVLOS (Beyond Visual Line of Sight) operations. With a strong focus on regulatory compliance and partnerships with top drone manufacturers, Elsight is a global leader in robust UAV connectivity technology.
- [3D Printing Services: Why You Should Choose Formero Over Other Bureaus](https://formero.com.au/3d-printing-services-choosing-formero/): Choosing the right 3D Printing Service Partner is critical for ensuring high-quality parts, especially for applications where precision and reliability matter most. At Formero, our commitment to excellence sets us apart from other suppliers, thanks to a rigorous quality management system that ensures consistently superior results.
- [How Overmoulding Enhances Injection Moulding for Better Product Design](https://formero.com.au/overmoulding-enhances-injection-moulding/): If you're designing a product that needs grip, comfort, or extra protection, overmoulding might be the solution you're looking for. It’s a process where one material is moulded over another, usually this consists of a soft material over a rigid plastic base.
- [A Comprehensive Step by Step Design Guide for Metal Stamping Parts](https://formero.com.au/a-comprehensive-step-by-step-design-guide-for-metal-stamping-parts/): Formero specialises in quick-turn, low-quantity prototypes and full production run metal stamping and weldments. Our goal is to make you the best metal parts with the quickest lead times at the lowest price possible. That's way we have put together our Metal Stamping Design Guide.
- [The Impact of 3D Printed Prototypes on Modern Manufacturing](https://formero.com.au/the-impact-of-3d-printed-prototypes-on-modern-manufacturing/): 3D Printed Prototypes in Modern Manufacturing is changing the way products are designed and developed, offering rapid iteration, cost-effective testing, and versatile solutions for various industry needs. If you're looking to enhance your product development process and bring your ideas to life quickly and efficiently, contact Formero today. Our 3D Printed Prototype services are designed to help your next project succeed. Reach out to learn how we can assist you in achieving your goals.
- [What happened to Shapeways? Lessons for the 3D Printing Service Industry](https://formero.com.au/what-happened-to-shapeways-lessons-for-the-3d-printing-service-industry/): The recent bankruptcy filing of Shapeways, once a prominent name in the 3D printing sector, serves as a pivotal moment for the industry. While the decline of Shapeways may raise eyebrows, it offers valuable insights into the broader 3D printing landscape and why some businesses flourish while others falter.
- [3D Printing vs Additive Manufacturing: What’s the Difference?](https://formero.com.au/3d-printing-vs-additive-manufacturing-whats-the-difference/): The terms "3D Printing" and "Additive Manufacturing" are often used interchangeably. However, there are distinct differences between the two, particularly in the context of production scale and application. Understanding 3D Printing vs Additive Manufacturing can help businesses choose the most suitable technology for their needs, whether for prototyping or large-scale production.
- [How we 3D Print Large Parts](https://formero.com.au/how-we-3d-print-large-parts/): Designing for 3D printing often comes with the challenge of build size constraints. At Formero, Australia’s premier 3D printing expert, we frequently 3D Print large parts, where the design exceeds our printer capacities. Our Large Format 3D Printers offer a solution for many oversized creations. Yet, there are occasions when even our large 3D Printers cannot accommodate some large parts. In these cases, splitting the design into smaller sections for individual printing and later assembly becomes essential. While effective, this approach brings its own complexities that can influence cost, quality, time, and dimensional accuracy. At Formero, we specialise in managing these intricacies to ensure a seamless and precise final product.
- [CNC Machining Plastic Parts](https://formero.com.au/cnc-machining-plastic-parts/): CNC machining stands as a cornerstone of precision and efficiency. While traditionally associated with metal machining, CNC (Computer Numerical Control) technology has also made significant inroads into the manufacturing of plastic parts. In this post, we look into CNC Machining plastic parts, exploring their applications, benefits, and unique considerations.
- [Comprehensive Guide to Reaction Injection Moulding (RIM)](https://formero.com.au/guide-to-reaction-injection-moulding/): Reaction Injection Moulding (RIM) is a manufacturing process that utilises liquid polymers to create solid parts through a chemical reaction. This Guide to Reaction Injection Moulding looks into how this method is distinct from traditional injection moulding due to the use of thermosetting polymers, which are mixed and injected into a mould where they chemically react and cure, forming durable and lightweight components. RIM is especially useful for producing large, intricate parts with fine details and high-quality finishes.
- [Stereolithography Explained: The Complete Guide to SLA Resin 3D Printing](https://formero.com.au/stereolithography-explained-the-complete-guide-to-sla-resin-3d-printing/): SLA 3D Printing, also known as Stereolithography, is a popular method of 3D Printing that involves the use of photopolymer resin to create high-quality, detailed parts. This technology has gained significant attention in recent years due to its ability to produce complex geometries and intricate designs with exceptional accuracy. SLA Resin Printing enables the production of prototypes, functional parts, and even finished products at a faster and more cost-effective rate compared to traditional manufacturing methods.
- [Are 3D Printed Parts Waterproof?](https://formero.com.au/are-3d-printed-parts-waterproof/): Are 3D Printed Parts Waterproof? This question often arises in the world of additive manufacturing. This blog post discusses the intricacies of achieving watertightness in 3D printed parts, exploring various techniques and considerations.
- [Reimagining Manufacturing: The Impact of 3D Printing in Australia](https://formero.com.au/the-impact-of-3d-printing-in-australia/): In recent years, 3D Printing in Australia has experienced a significant influx, empowering innovators and entrepreneurs to restructure their traditional manufacturing strategies. This revolutionary technology has led to the development of more efficient and cost-effective solutions across various industries, including architecture, automotive, defence, medical, and more.
- [Vacuum Casting vs Injection Moulding: What Service Best Suits Your Project](https://formero.com.au/vacuum-casting-vs-injection-moulding/): When it comes to manufacturing parts or prototypes, choosing between vacuum casting and injection moulding can significantly impact the outcome of your project. Each service offers distinct advantages and disadvantages, making it crucial to understand their differences and suitability for your specific needs.
- [Injection Moulding & Tooling Explained: Your guide to production parts](https://formero.com.au/injection-moulding-tooling-explained-your-guide-to-production-parts/): Do you have a product and need to bring it to life? Injection tooling and moulding might be the solution you’re looking for. This versatile manufacturing process allows you to create high-quality, complex plastic parts with incredible precision and efficiency. Our comprehensive design guide to Injection Tooling & Moulding will assist you through the steps of creating injection tooling and processing the final moulded parts.
- [When to Choose 3D Printing for Prototyping: A Practical Guide](https://formero.com.au/when-to-choose-3d-printing-for-prototyping-a-practical-guide/): However, even with its numerous advantages, 3D printing may not always be the best option for every job. In this article, we will explore when you should use 3D printing for your prototype and when you should consider alternative methods.
- [How Rapid Prototyping Accelerates Product Development: 5 Benefits](https://formero.com.au/how-rapid-prototyping-accelerates-product-development-5-benefits/): This is why manufacturers are increasingly turning to Rapid Prototyping. But what exactly is Rapid Prototyping? And why do so many manufacturers turn to this manufacturing method?
- [3D Printed Precision: Formero’s Contribution to Race Car Cooling System](https://formero.com.au/3d-printed-precision-race-car-cooling/): In 2023 Formero was proud to sponsor Monash Motorsport (MMS), a student-run race team. The team is comprised of Monash University students from a range of faculties, including engineering, commerce, science, design and law; that work collaboratively in technical, business and management aspects. The culmination of this is the team’s consistent success in FSAE Australasia and in European Formula Student competitions.
- [Using Mechanical Properties When Selecting 3D Printed Materials](https://formero.com.au/using-mechanical-properties-when-selecting-3d-printed-materials/): Choosing the right material for your 3D Printing application is a critical aspect of effective design, especially when 3D printing. Navigating through material data sheets, often laden with technical details, might seem daunting. However, knowledge of just a few key mechanical properties can significantly contribute to the success of your 3D-printed parts. 
- [Everything You Need To Know About 3D Printing Services In Australia](https://formero.com.au/3d-printing-services-in-australia/): In recent years, the 3D printing services market in Australia has experienced remarkable growth, fuelled by the continual evolution of manufacturing technologies and the introduction of innovative materials. Despite this surge in demand, the prospect of in-house 3D printing remains a challenge for small to mid-sized companies. The financial investments, facility requirements, and substantial throughput demands associated with establishing internal 3D printing capabilities make it an impractical and daunting undertaking.
- [5 Reasons to Consider Manufacturing Custom CNC Parts?](https://formero.com.au/5-reasons-to-consider-manufacturing-custom-cnc-parts/): In this blog post, we'll explore five reasons why you should consider manufacturing custom CNC parts for your next project. But first, let's briefly describe what CNC machining is and how it works.
- [What Is The Difference Between MJF and SLS 3D Printing? Which Do You Need?](https://formero.com.au/difference-between-mjf-and-sls/): Two of the most popular options are Multi Jet Fusion (MJF) and Selective Laser Sintering (SLS). While both offer high-quality results, there are key differences between the two techniques that make each one better suited for certain applications.
- [Monash Motorsport M23 Partnership](https://formero.com.au/monash-motorsport-partnership/): Monash Motorsport is Monash University’s premiere Formula Student team and specialises in engineering high-performance all-electric race cars to compete in Formula Student competitions in Australia and abroad.
- [How To Select The Right Material for SLS (Selective Laser Sintering)](https://formero.com.au/selecting-material-for-sls/): Selective laser sintering (SLS) is one of the most advanced 3D printing processes available today. It is used to create a wide range of prototypes that can withstand functional testing. However, depending on the specific use case of your SLS printed object, your material needs may change.
- [The Role of Sinter Boxes in 3D Printing](https://formero.com.au/the-role-of-sinter-boxes-in-3d-printing/): A lot of customers may not have heard of the term ‘sinter box’, even though there is a chance their parts may have been printed inside one of these boxes at one point or another. As part of our advanced additive manufacturing processes, sinter boxes are an essential tool in our arsenal. The versatile utility of sinter boxes extends beyond distinguishing similar parts. We also harness their effectiveness in safeguarding small components that might otherwise be at risk of getting lost during the excavation process, a great example of this is our ongoing project with Maton Guitars. Since 2020, Formero has been printing a range of custom guitar parts for Maton Guitars, including their small and detailed bridge pins. 
- [AMCRC: A Collaborative Research Initiative](https://formero.com.au/amcrc-a-collaborative-research-initiative/): The Additive Manufacturing Cooperative Research Centre (AMCRC) is a collaborative research initiative that brings together industry partners, research institutions, and government agencies to advance the development and adoption of additive manufacturing technologies in Australia. The centre focuses on conducting cutting-edge research, developing innovative solutions, and providing industry support to drive the growth and competitiveness of the additive manufacturing sector.
- [How Part Orientation Affects a 3D Print](https://formero.com.au/how-part-orientation-affects-a-3d-print/): When you select Formero for your 3D printing service requirements, our team of experts takes careful consideration of the optimal orientation of your CAD file to achieve the best outcomes in terms of strength, surface finish, and cost-effectiveness. We understand how part orientation affects a 3D printed part and the significance of these factors, as they directly impact the overall quality of your printed part.
- [How to Choose Metal for Metal Stamping](https://formero.com.au/how-to-choose-metal-for-metal-stamping/): Metal stamping is a commonly used process when creating objects that primarily use metal in their production.
- [Our Manufacturing Facility Has Relocated!](https://formero.com.au/facility-relocation/): We are excited to share with you that our manufacturing facility in Mt Waverley (VIC) has relocated to our state-of-the-art head office in Nunawading (VIC), marking an exciting new chapter for our company. This move brings a range of benefits for our valued customers and reinforces our commitment to delivering top-quality 3D printing services right here in Australia.
- [Comparing Additive Manufacturing Technologies](https://formero.com.au/comparing-additive-manufacturing-technologies/): Additive manufacturing has revolutionised the manufacturing industry and with so many technologies available, it can be challenging to determine which one is best suited for a particular application. In this blog post, we will compare three key additive manufacturing technologies, including SLS, MJF, and DLP, to help you make an informed decision.
- [Why Choose Additive Manufacturing? Key Advantages and Benefits](https://formero.com.au/why-choose-additive-manufacturing-key-advantages-and-benefits/): In recent years, Formero has witnessed a significant trend towards Additive Manufacturing as a preferred method among our customers over traditional manufacturing methods. As a result of this trend, Additive Manufacturing has become a prominent feature of our production-ready goods and services, representing over 44% of our overall production.
- [We are a Member Organisation of the Monash Precinct Network](https://formero.com.au/monash-precinct-network/): Formero is excited to announce that we are a Member Organisation of the Monash Precinct Network which was launched on 16th March 2023. Please read the below media release from the Monash Precinct Network below.
- [We’re exhibiting at AMW Melbourne 2023](https://formero.com.au/amw-melbourne-2023/): Formero is excited to announce that we will be exhibiting at the Australian Manufacturing Week (AMW) event, which will be held from May 9th to May 12th at the Melbourne Convention and Exhibition Centre.
- [GoProto ANZ is now Formero](https://formero.com.au/we-are-now-formero/): We are proud to announce GoProto ANZ is officially returning to its roots as Formero.
- [Why Choose A Contract Manufacturer?](https://formero.com.au/why-choose-a-contract-manufacturer/): Formero ANZ is an Australian based manufacturer offering services that streamline each stage of the product development process from prototyping through to tooling and manufacture.
- [Markforged Arrives at Formero](https://formero.com.au/markforged-fx20-launch/): Formero is extremely excited to announce the arrival of new technology at our Additive Manufacturing facility in Nunawading, VIC.
- [Monash Motorsport Launch M22](https://formero.com.au/monash-motosport-launch-m22/): After 3 years of designing, manufacturing and building their car, Monash Motorsport (MMS) are excited to have now launched M22.
- [Formero Sponsors Monash University Motorsport Program](https://formero.com.au/monash-motorsport/): Formero’s services have been instrumental in the development and manufacturing of multiple components for use on Monash Motorsport M22, an all-wheel drive, autonomous capable electric vehicle.
- [MJF 3D Printing vs Injection Moulding](https://formero.com.au/mjf-3d-printing-vs-injection-moulding/): Digital Manufacturing is changing the way we think about manufacturing as additive technologies, materials and processes mature.
- [Formero Goes Green](https://formero.com.au/formero-goes-green/): Formero, Australia’s largest 3D Printing facility specialising in a range of 3D scanning, prototyping and advanced manufacturing services, has recently installed a solar energy system at their Head Office in Nunawading, Victoria.
- [Geometric freedom drives aerodynamics](https://formero.com.au/3d-printing-geometric-freedom-drives-aerodynamics/): Formulae SAE-A is the largest engineering design competition for university students globally.
- [New High Temp Material](https://formero.com.au/new-high-temp-material/): Figure 4® High Temp 150°C FR Black is a rigid, flame-retardant black material that can be used for production parts requiring UL94 V0 rating as well as FAR 25.853 and 23.853 capability.
- [Clear Prototype Parts](https://formero.com.au/clear-prototype-parts/): Many assemblies include clear plastic components.  The clarity and function of a prototype part will have a direct bearing on the process option, material and level of finishing.
- [ISO 9001 Quality Management System Certification](https://formero.com.au/iso-9001-quality-management-system-certification/): Formero ANZ has announced the successful completion of its ISO 9001 Quality Management System certification.
- [Rubber 3D Printed Parts](https://formero.com.au/rubber-3d-printed-parts/): Figure 4® RUBBER-65A BLK is a new ‘production grade’ mid-tear strength elastomer featuring  strength and durability, as well as being engineered for long-term environmental stability.
- [3D Printed Zoetrope in Colour](https://formero.com.au/3d-printed-zoetrope/): ACMI’s new centre piece exhibition, on display in Fed Square Melbourne, is the 3D printed “Cuphead” zoetrope.
- [3D Printed Snowboard Bindings](https://formero.com.au/3d-printed-snowboard-bindings/): The innovative snowboard brand NOW has joined forces with ADDIT·ION (a company that has sought to demonstrate their zeal in pursuing excellence in product design) to create the first ever 3D-printed snowboard binding.
- [3D Printing Large Parts](https://formero.com.au/3d-printing-large-parts/): When a large design is beyond the build volume of our 3D printers, the CAD is split into sections and interlocking features are designed within the file.
- [Drone Production](https://formero.com.au/drone-production/): Aldora Avionics, a company that has sought to demonstrate their zeal in pursuing excellence, produce highly customisable drones for defence and aerospace industry.
- [Digital Warehouse Eliminates Inventory Cost](https://formero.com.au/digital-warehouse-eliminates-inventory-cost/): Formero offers customised manufacturing services including prototyping and final part production in both plastic and metal.
- [Injection Tooling: The process that’s right for you.](https://formero.com.au/injection-tooling-which-process-is-right-for-you/): Injection tooling process has been greatly accelerated with the advancement of CAD software and their ability troubleshoot designs, perform simulations on performance, tolerance, and strength.
- [3D Printing Custom Battery Cooling System](https://formero.com.au/3d-printing-custom-car-parts/): e-Tech Racing specialise in the racing of electric formula cars and is a company that has sought to demonstrate their zeal in pursuing excellence when custom desiging an air intake, ducts, and manifold for battery cooling systems using 3D printing processes.
- [Mass-customisation: A cost-effective choice using Additive Manufacturing](https://formero.com.au/mass-customisation-a-cost-effective-choice-using-additive-manufacturing/): The most powerful aspect of additive manufacturing for a designer is the freedom to create complex forms and the ability to cost effectively produce low volume/or mass-customisation.
- [One Piece 3D Printed Robotic Gripper](https://formero.com.au/one-piece-3d-printed-robotic-gripper/): Additive manufacturing (AM) is an enabler to robotic automation, providing greater design freedom, lower cost and shorter lead time in producing custom components for robotic applications.
- [Formero and Emergent Healthcare Tackle Knee Replacement Recovery](https://formero.com.au/formero-and-emergent-healthcare-tackle-knee-replacement-recovery/): Formero and Emergent Healthcare tackle knee replacement recovery
- [Rheinmetall invests in 3D Printing](https://formero.com.au/rheinmetall-invests-in-3d-printing/): Formero provides fast, local manufacturing solutions to deliver innovation.
- [Your Complete Guide to 3D Printing Technology in 2025](https://formero.com.au/your-complete-guide-to-3d-printing-technology/): Professional 3D printing services, often referred to as additive manufacturing, continue to support businesses that need accurate prototypes, functional parts, and low-volume production. The core ideas in the original article remain important, and this refreshed version provides updated information, clearer explanations, and improved structure while keeping your foundation intact.

## Pages
- [ChatBot Testing](https://formero.com.au/chatbot-testing/): Testing
- [How to Quote Online](https://formero.com.au/how-to-quote-online/)
- [Request an Instant Quote](https://formero.com.au/instant-quotes-request/)
- [Formero Reviews](https://formero.com.au/review/): We will be redirecting you to our review page now...
- [3D Printing Adelaide](https://formero.com.au/3d-printing-services-adelaide/)
- [3D Printing Melbourne](https://formero.com.au/3d-printing-services-melbourne/)
- [3D Printing Sydney](https://formero.com.au/3d-printing-services-sydney/)
- [3D Printing Perth](https://formero.com.au/3d-printing-services-perth/)
- [3D Printing Canberra](https://formero.com.au/3d-printing-services-canberra/)
- [3D Printing Brisbane](https://formero.com.au/3d-printing-services-brisbane/)
- [3D Printing Tasmania](https://formero.com.au/3d-printing-services-tasmania/)
- [3D Printing Darwin](https://formero.com.au/3d-printing-services-darwin/)
- [Bookings](https://formero.com.au/bookings/)
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- [Testimonials](https://formero.com.au/testimonials/)
- [Thank You](https://formero.com.au/thank-you-traditional-manufacturing/)
- [3D Printing Service for New Zealand](https://formero.com.au/3d-printing-service-for-new-zealand/)
- [3D Printing Materials](https://formero.com.au/3d-printing-materials/)
- [Areas We Service](https://formero.com.au/areas-we-service/)
- [Drone Applications](https://formero.com.au/drone-3d-printing/)
- [Post-Processing Services](https://formero.com.au/post-processing-services/): 3D Printing Post-Processing  
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- [Glossary](https://formero.com.au/glossary/)
- [3D Prototyping & Manufacturing for Defence](https://formero.com.au/defence-industry/)
- [Automotive Solutions](https://formero.com.au/automotive-solutions/)
- [Medical](https://formero.com.au/medical/)
- [3D Printed Architectural Models](https://formero.com.au/architectural-models/)
- [Unlocking Space Innovation](https://formero.com.au/space/)
- [Packaging](https://formero.com.au/prototype-packaging/)
- [Orthotics](https://formero.com.au/3d-printed-orthotics/)
- [Thank You](https://formero.com.au/thank-you/)
- [Privacy Policy](https://formero.com.au/privacy-policy/): Formero respects and is committed to maintaining the privacy of all people who engage with us either via our websites, mobile apps, commercial engagements or through any of our projects. This policy (Privacy Policy) governs how Formero deals with the collection, security, quality, use and disclosure of your Personal Information, and is in accordance with the Australian Privacy Principles (APP's) and the Privacy Act 1988 (Cth).
- [Terms & Conditions](https://formero.com.au/terms-conditions/): Formero Pty Ltd: ABN 43 627 948 074
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- [Contact Us](https://formero.com.au/contact-us/)
- [News & Updates](https://formero.com.au/blog/)
- [Home](https://formero.com.au/)

## Team
- [Simon Marriott](https://formero.com.au/team/simon-marriott/): Simon is a distinguished senior executive with over three decades of experience in advanced manufacturing. He is widely recognized as a trailblazer in the additive manufacturing industry, having established one of Australia's earliest 3D printing service bureaus in 1993. Additionally, Simon served as Vice President of 3D Systems Asia Pacific, a prominent global supplier of 3D content-to-print solutions, offering personal, professional, and production 3D printers. He also held the role of Managing Director at Amaero Engineering Pty Ltd, a manufacturer of aerospace components utilizing additive manufacturing techniques.
- [James Sanders](https://formero.com.au/team/james-sanders/): With over 30 years of experience in both traditional and advanced manufacturing, James is a highly accomplished professional. In his capacity as General Manager at Formero, James displays a passion for materials and process innovation, continuously exploring new and emerging 3D printing and additive manufacturing technologies. He actively collaborates with companies to transform their manufacturing processes and enhance their competitiveness.
- [Simon Parratt](https://formero.com.au/team/simon-parratt/): Simon is a highly skilled manufacturing engineer who relishes the challenge of developing and optimising production processes to enhance productivity. After completing his Bachelor of Mechanical Engineering at Monash University and Master of Manufacturing Engineering at RMIT, Simon started his professional journey as a Manufacturing Engineer at Tesla's Fremont, California plant.
- [Peter Canfield](https://formero.com.au/team/peter-canfield/): Peter has amassed over 30 years of extensive experience in product development and manufacturing. He specialises in delivering comprehensive end-to-end solutions for metal and plastic manufacturing, utilising both conventional and additive technologies to cater to the diverse needs of customers.
- [Craig Alexander](https://formero.com.au/team/craig-alexander/): Craig is an accomplished marketing professional with over a decade of experience in B2B environments, specialising in brand development, strategic positioning, and technical communications. He has built a strong track record in helping complex businesses articulate their value clearly and effectively.
- [Jack Martinich](https://formero.com.au/team/jack-martinich/): Jack is an accomplished Industrial Designer with extensive experience in both additive and conventional manufacturing. Based in Melbourne, he has lent his expertise to a wide array of design and manufacturing projects spanning public transport, consumer products, CNC, sheet metal fabrication, and additive manufacturing.
- [Georgia Sanders](https://formero.com.au/team/georgia-sanders/): Georgia is a dynamic and motivated professional at Formero. With a robust background in customer service, she brings valuable expertise and insights to the additive manufacturing industry. Georgia's exceptional communication skills and attention to detail have consistently led to positive customer experiences, making her an asset to the team.

## Services
- [Vacuum Forming](https://formero.com.au/vacuum-forming/): Vacuum forming produces lightweight plastic parts and packaging at low tooling cost, making it a practical choice for prototypes through to production.
- [Vapour Smoothing Equipment](https://formero.com.au/vapour-smoothing-equipment/): Vapour Smoothing improves the surface finish and functional performance of powder-based PA 3D printed parts by reducing porosity and sealing the surface.
- [Silicone Compression Moulding](https://formero.com.au/silicone-compression-moulding/): Silicone compression moulding produces precise, durable silicone parts for prototype and production use, delivering true material performance with consistent quality and repeatable results.
- [Vapour Smoothing](https://formero.com.au/vapour-smoothing/): Vapour Smoothing improves the surface finish and functional performance of powder-based PA 3D printed parts by reducing porosity and sealing the surface.
- [Masked Stereolithography (MSLA)](https://formero.com.au/msla-3d-printing/): Masked Stereolithography (MSLA) uses UV light and an LCD screen to selectively cure liquid resin, producing highly detailed, smooth, and accurate parts ideal for prototypes, medical models, and low-volume production across consumer and industrial applications.
- [Prototype Injection Tooling & Moulding](https://formero.com.au/prototype-injection-tooling-moulding/): Formero is highly experienced in manufacturing Injection Tooling & Injection Moulded parts using a wide range of materials.
- [Parts Only](https://formero.com.au/parts-only/): Our Parts Only service combines global manufacturing with local project management. Ideal for prototyping & short-run production where you only pay for parts.
- [Metal 3D Printing (SLM)](https://formero.com.au/metal-3d-printing/): Formero offers state-of-the-art 3D Metal Powder Printing services using Selective Laser Melting technology. This advanced technology can create complex & highly precise metal parts.
- [Post-Processing Services](https://formero.com.au/post-processing-services/): Post-processing is critical in achieving the best quality for your 3D printed parts. Our range of post-processing services is designed to perfect your parts.
- [Reaction Injection Moulding](https://formero.com.au/reaction-injection-moulding/): RIM is an ideal manufacturing technique when producing medium to high-volume, large, geometrically-complex parts that may require painting.
- [Selective Laser Sintering (SLS)](https://formero.com.au/sls-3d-printing/): Selective Laser Sintering, or direct metal laser sintering, utilises a laser beam to selectively sinter metal powder material, creating complex, durable, and heat-resistant three-dimensional objects, suitable for the rapid manufacturing of industrial-grade applications such as aerospace and automotive.
- [Multi Jet Fusion (MJF)](https://formero.com.au/mjf-3d-printing/): Multi-jet fusion uses inkjet arrays to selectively fuse nylon powder material to create strong, detailed parts with excellent surface finish, ideal for functional prototypes and low-volume production.
- [Stereolithography (SLA)](https://formero.com.au/sla-3d-printing/): Uses a laser beam to cure a liquid photopolymer resin, producing high-resolution, smooth-surfaced objects with intricate details, well-suited for Aerospace, Medical, Defence, and Electronics.
- [Figure 4 (DLP)](https://formero.com.au/figure-4-dlp/): Stereolithography technology utilises a high-speed digital light processing method to rapidly print high-resolution and precise objects, ideal for short-run production of small parts.
- [Fused Deposition Modelling (FDM)](https://formero.com.au/fdm-3d-printing/): Fused deposition modelling, also known as fused filament fabrication, uses a heated nozzle to extrude molten thermoplastic filament layer by layer to create functional and low-cost objects. FDM technology is well-suited for rapid prototyping, product development, and demanding applications.
- [Injection Tooling & Moulding Services](https://formero.com.au/injection-moulding-tooling/): Formero is highly experienced in manufacturing Injection Tooling & Injection Moulded parts using a wide range of materials.
- [Rapid Prototyping Service](https://formero.com.au/rapid-prototyping/): Our Australian-based Rapid Prototyping services allow you to quickly transform your ideas into real prototypes using our 3D Printing technologies.
- [Vacuum Casting](https://formero.com.au/vacuum-casting/): Vacuum casting in conjunction with silicone tooling is the ideal way to create production-quality prototypes and end-use parts.
- [QuickCast](https://formero.com.au/quickcast/): QuickCast / Investment Casting is the method of producing patterns for metal moulding. Formero supplies high-resolution 3D Printed casting patterns.
- [Metal Stamping Service](https://formero.com.au/metal-stamping/): Our highly-experienced project managers work with you to produce high quality parts, ranging from electronics housings to custom fabricated and welded assemblies.
- [CNC Machining](https://formero.com.au/cnc-machining/): At Formero, we provide a reliable, precision CNC machining service that's ideal for prototypes and low-volume production parts.
- [Presentation Models](https://formero.com.au/presentation-models/): We produce presentation models for photo shoots, marketing samples, focus groups, trade shows and company meetings.
- [3D Scanning](https://formero.com.au/3d-scanning/): With portable 3D scanners, we can come to you or you can bring your objects to us.

## Case Studies
- [HO Scale Railway Layout: Sunshine Station in the Late 1950s](https://formero.com.au/case-studies/ho-scale-railway-layout-sunshine-station-in-the-late-1950s/): Buy equipment and go it alone, or bring in the experts? See how Formero helped Harry Cassio produce precision 3D printed parts for his HO scale railway layout.
- [3D Printing for Race Cars: Enhanced Cooling Efficiency](https://formero.com.au/case-studies/3d-printing-for-race-cars/): MMS needed to prevent overheating in their motors & inverters. The challenge was to create durable, heat-resistant parts that would manage thermal loads effectively.
- [Project Flock’s Hybrid Manufacturing Approach](https://formero.com.au/case-studies/project-flock-hybrid-manufacturing/): Through Formero's Hybrid Manufacturing solution, Project Flock were able to bring their innovative Biomotion tail light to market.
- [Quick Turnaround Architectural Models](https://formero.com.au/case-studies/quick-turnaround-architectural-models/): Using SLA we 3D Printed Architectural Models in as little as 5 days for a carbon-capture plant, which extracts CO2 from the air, directly removing CO2 from the atmosphere.
- [Atom Industries – Leaf Blower](https://formero.com.au/case-studies/atom-industries-leaf-blower/): See how Formero's 3D Printing Technology helped Atom Industries, an an innovative leader in the development and manufacture of lawn and garden equipment, improve their leaf blower's design and performance.
- [Emirates Uses SLS 3D Printing For Supply Chain Efficiency](https://formero.com.au/case-studies/emirates-uses-sls-3d-printing-for-supply-chain-efficiency/): With a fleet of over 252 aircrafts, Emirates airlines saw cost saving opportunities through lighter weight parts, reduced inventory, and a more efficient supply chain using 3D printing technology.
- [Toyota Racing Car | Automotive SLS Prototypes](https://formero.com.au/case-studies/toyota-racing-car-sls-prototypes/): Aussie Racing Cars were only a week away from the deadline of completing their new scaled-down Toyota Aurion racing car when they contacted Formero for assistance.
- [Medical Device Prototypes](https://formero.com.au/case-studies/medical-device-prototypes/): Using SLA we printed master models, in conjunction with silicone tooling & vacuum casting, to produce polyurethane prototypes for Lymphease, a patented medical device for the self administered treatment of Lymphoedema.
- [Prototypes For Packaging Design Validation](https://formero.com.au/case-studies/packaging-design-validation/): Using SLA technology, we built a one and two-piece prototype for the Birdstone design team in a rigid and tough clear plastic material offering clarity and transparency.
- [New Bottle Design](https://formero.com.au/case-studies/new-bottle-design/): Schweppes enlisted Birdstone, a Melbourne, Australia based packaging agency to design a contemporary look for their sparkling waters and carbonated soft drinks.
- [Prototypes for a new-look bottle design](https://formero.com.au/case-studies/new-boags-bottle-design/): When James Boag wanted to change the look of their premium larger product, glass bottle supplier, Orora, needed to find the most effective solution which didn't involve a complete overhaul of their existing tooling and manufacturing systems.
- [QUICKCAST™ Patterns](https://formero.com.au/case-studies/quickcast-patterns/): Showcasing how we helped Vaupell create metal parts more efficiently using QuickCast, a technology that creates a ceramic mould from a 3D printed wax pattern.
- [3D Printed Drone Camera Mounts](https://formero.com.au/case-studies/3d-printed-drone-camera-mounts/): 3D printing reduces development cycles and allow designers to be more agile and iterate quickly with prototypes used for form, fit and function testing.
- [High-tech Drones for Defence & Energy Sectors](https://formero.com.au/case-studies/aerospace-defense-drones/): Using MJF Technology Freespace Operations were able to evolve their Callisto 50 Multirotor autonomous modular & multipurpose industrial drone much faster and provide a low volume production alternative.
- [Ropes Edge Additive Manufacturing](https://formero.com.au/case-studies/additive-manufacturing-ropes-edge-case-study/): Ropes Edge is an American start-up company dedicated to supplying innovative safety equipment that protects rope from hazardous abrasive edges used in rescue and rigging systems.
- [Maton Guitars Integrating Additive Manufacturing Technology](https://formero.com.au/case-studies/3d-printed-music-maton-guitars/): Established in the early 1940's, Maton is Australia's longest running and most successful guitar manufacture. Here is how they are using Additive Manufacturing in their business.
- [Zoetrope Based on Cuphead Videogame](https://formero.com.au/case-studies/zoetrope-based-on-cuphead-videogame/): Designed by Megafun using the charming and cheeky animated characters of Studio MDHR's Cuphead videogame, the zoetrope required 270 detailed models for ACMI motion picture exhibition.
- [Manufacture Locally for Sovereign Capability](https://formero.com.au/case-studies/manufacture-locally-for-sovereign-capability/): Having access to local manufacturing facilities to 3D print a spare part to support operational platform will provide the right support for the future battlefield.
- [3D Scanning for Training Simulation](https://formero.com.au/case-studies/trainingsimulation/): Using 3D scanning and photogrammetry technology, digital twins were created for the twin-engine turbo-prop KA350 King Air aircraft that captured the colours and textures for a virtual world.
- [Beep Cricket](https://formero.com.au/case-studies/beep-cricket/): Known as one of the greatest wicketkeepers in history, Ian Healy's contributions to Blind Bats Inc and their newest venture in Beep Cricket promotes increased sporting accessibility for the blind and vision impaired.
- [Architectural Scale Model](https://formero.com.au/case-studies/architectural-scale-model/): To assist in their design proposal, Clean TeQ reached out Formero, to supply a 3D printed architectural scale model so that they could communicate their waste water treatment plans to key stake holders.