Case Studies

3D Printing for Race Cars: Enhanced Cooling Efficiency

MMS needed to prevent overheating in their motors & inverters. The challenge was to create durable, heat-resistant parts that would manage thermal loads effectively.

Project Flock’s Hybrid Manufacturing Approach

Through Formero’s Hybrid Manufacturing solution, Project Flock were able to bring their innovative Biomotion tail light to market.

Quick Turnaround Architectural Models

Using SLA we 3D Printed Architectural Models in as little as 5 days for a carbon-capture plant, which extracts CO2 from the air, directly removing CO2 from the atmosphere.

Atom Industries – Leaf Blower

See how Formero’s 3D Printing Technology helped Atom Industries, an an innovative leader in the development and manufacture of lawn and garden equipment, improve their leaf blower’s design and performance.

Emirates Uses SLS 3D Printing For Supply Chain Efficiency

With a fleet of over 252 aircrafts, Emirates airlines saw cost saving opportunities through lighter weight parts, reduced inventory, and a more efficient supply chain using 3D printing technology.

Toyota Racing Car | Automotive SLS Prototypes

Aussie Racing Cars were only a week away from the deadline of completing their new scaled-down Toyota Aurion racing car when they contacted Formero for assistance.

Medical Device Prototypes

Using SLA we printed master models, in conjunction with silicone tooling & vacuum casting, to produce polyurethane prototypes for Lymphease, a patented medical device for the self administered treatment of Lymphoedema.

Prototypes For Packaging Design Validation

Using SLA technology, we built a one and two-piece prototype for the Birdstone design team in a rigid and tough clear plastic material offering clarity and transparency.

New Bottle Design

Schweppes enlisted Birdstone, a Melbourne, Australia based packaging agency to design a contemporary look for their sparkling waters and carbonated soft drinks.

Prototypes for a new-look bottle design

When James Boag wanted to change the look of their premium larger product, glass bottle supplier, Orora, needed to find the most effective solution which didn’t involve a complete overhaul of their existing tooling and manufacturing systems.

QUICKCAST™ Patterns

Showcasing how we helped Vaupell create metal parts more efficiently using QuickCast, a technology that creates a ceramic mould from a 3D printed wax pattern.

3D Printed Drone Camera Mounts

3D printing reduces development cycles and allow designers to be more agile and iterate quickly with prototypes used for form, fit and function testing.

High-tech Drones for Defence & Energy Sectors

Using MJF Technology Freespace Operations were able to evolve their Callisto 50 Multirotor autonomous modular & multipurpose industrial drone much faster and provide a low volume production alternative.

Ropes Edge Additive Manufacturing

Ropes Edge is an American start-up company dedicated to supplying innovative safety equipment that protects rope from hazardous abrasive edges used in rescue and rigging systems.

Maton Guitars Integrating Additive Manufacturing Technology

Established in the early 1940’s, Maton is Australia’s longest running and most successful guitar manufacture. Here is how they are using Additive Manufacturing in their business.

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